What is Patch Digitizing?

Patch Digitizing is the process of converting a logo, emblem, or design into a machine-readable embroidery file specifically meant for creating embroidered patches. These files guide embroidery machines to stitch clean, durable, and professional-looking patches on fabric backings.

Why is Patch Digitizing Important?

  • Clean Borders & Lettering

    Patches need crisp outlines and sharp text, especially for small fonts or circular logos.

  • Structured Stitching

    Patch embroidery requires accurate layering: from base fills to border edges, to prevent loose threads or misalignment.

  • Versatile Applications

    Patches are used on uniforms, hats, bags, jackets, and more, so the digitized file must be adaptable across different materials.

  • Production Efficiency

    A properly digitized patch file ensures faster machine runs, lower thread breaks, and consistent results — saving time and money.

How Does Patch Digitizing Work?

  • Design UploadCustomers submit their artwork (JPEG, PNG, AI, etc.).

  • Digitizing SoftwareA digitizer uses software to set up stitches, borders, and shape for your custom patch

  • Stitch Type SetupStitch types like tatami fill, satin borders, and running stitches are used to build the patch in layers.

  • File ConversionThe final file is exported in machine formats like .DST, .PES, .EXP, ready to run on embroidery machines.

  • Patch Production (Optional)Once digitized, this file can be used to mass-produce patches on twill fabric or felt, often with heat-seal or Velcro backing.